Rescuing a Stalled D365 Implementation for Global Fire Protection Manufacturer

A worldwide manufacturer of fire protection components required a D365 implementation rescue after their Dynamics 365 Finance & Operations project stalled for over two years with no clear path to go-live.

A worldwide manufacturer of fire protection components with advanced robotic automation and strict regulatory requirements required a D365 implementation rescue after their Dynamics 365 Finance & Operations project stalled for over two years with no clear path to go-live despite significant financial investment.

Leadership was divided: half the executive team wanted to start over with a new partner, while the other half remained committed to the current approach. Upon engagement, we discovered:

  • Absence of project governance and methodology, the Project Manager operated on a "tell me the go-live date and I'll work backwards" approach with no documented project plan, no structured requirements management, and no change control processes.
  • Fragmented requirements documentation, each workstream maintained separate documentation in Word, Excel, or tribal knowledge with no single source of truth or version control.
  • Uncontrolled resource utilization, team members billing 40+ hours weekly with no productivity metrics, deliverable tracking, or accountability mechanisms.
  • Unmanaged scope expansion, new requirements and enhancement requests flooding in weekly with no governance process or business case justification.
  • Complex manufacturing requirements inadequately addressed, regulated products, robotic automation, and hybrid manufacturing/distribution operations required sophisticated D365 Supply Chain Management configuration not yet designed.

The client had invested hundreds of thousands of dollars and faced mounting pressure from leadership to either salvage the project or abandon it entirely.